How will the $50 million capital investment and production restart affect Century Aluminum’s cash flow and earnings forecasts? | CENX (Aug 07, 2025) | Candlesense

How will the $50 million capital investment and production restart affect Century Aluminum’s cash flow and earnings forecasts?

Answer

The $50 million capital outlay to restart the Mt. Holly, SC smelter will have a two‑phase impact on Century Aluminum’s (CENX) cash‑flow and earnings:

Phase Timing Cash‑flow effect Earnings effect Underlying drivers
1. Capital‑expenditure (CapEx) period – Q3 2025 to Q2 2026 Immediate outflow of ~ $50 M (net of any tax‑credit or rebate) Negative – cash is used to fund equipment, commissioning, and hiring. The plant is still running at ~75 % of its pre‑shutdown capacity, so operating cash generation is unchanged. Negative – the $50 M is recorded as a non‑cash expense (depreciation) over the useful life of the assets (typically 5–7 years for smelter equipment). In the first year the full $50 M is expensed as a CapEx cash outflow; depreciation will only begin to hit the income statement later, so earnings are only modestly hit (≈ $0–$2 M of extra depreciation in 2025‑26). • CapEx spend (cash) reduces free cash flow (FCF).
• No immediate revenue uplift because the plant is still at 75 % capacity.
2. Production‑restart (full‑capacity) phase – June 30 2026 onward Plant moves from 75 % to 100 % of its historic output (the highest level since 2015). Positive – higher operating cash flow from the additional 25 % of output, offsetting the earlier cash outflow. Assuming the plant’s historical net cash‑generation margin (operating cash flow ÷ revenue) is roughly 15 % (typical for a primary aluminum smelter), the extra 25 % of capacity adds ~ $12–$15 M of annual operating cash flow (see the “Cash‑flow projection” box below). Positive – the restart adds roughly 10 % to U.S. domestic aluminum production, which translates into a comparable lift in sales volume. If the plant’s historic gross margin is ~ 12 % and the incremental 25 % capacity yields an additional $80–$100 M of revenue per year, the incremental EBIT would be about $10–$12 M annually (before depreciation). After adding depreciation (≈ $5–$7 M/yr on a 5‑year straight‑line schedule) the incremental net income is roughly $4–$5 M per year. • Higher sales → higher gross profit.
• Incremental SG&A is modest (mainly hiring & training costs, already accounted for in the $50 M CapEx).
• Depreciation spreads the $50 M over 5–7 years, so the earnings impact is diluted over the same period.

1. Cash‑flow projection (simplified)

Year CapEx (cash) Operating cash flow (Δ) Net cash‑flow impact
2025 (Q3‑Q4) –$12 M (≈ $50 M/4 quarters) +$0 M (plant still at 75 %) –$12 M
2026 (Q1‑Q2) –$13 M (remaining CapEx) +$0 M (still ramping) –$13 M
2026 (Q3‑Q4) $0 +$12 M (25 % extra capacity) +$12 M
2027‑2029 $0 +$12 M each year +$12 M / yr

Net cash‑flow over the 2025‑2029 horizon improves by roughly $30 M relative to a “no‑restart” scenario, after the initial $50 M outlay is absorbed.


2. Earnings forecast impact

Year Additional revenue (Δ) Gross margin (12 %) Incremental SG&A Depreciation (straight‑line) Incremental EBIT Incremental Net Income*
2025 $0 $0 $0 $0 $0 $0
2026 (full‑capacity from Q3) $80 M $9.6 M $1 M $5 M $3.6 M $2.0 M
2027‑2029 $80 M each year $9.6 M $1 M $5 M $3.6 M $2.0 M per year

*Net‑income assumes a 30 % effective tax rate on incremental EBIT.

Result: Over the next three full‑year cycles (2026‑2028) Century Aluminum can expect ≈ $6 M‑$7 M of cumulative incremental net income versus a baseline that would have kept the plant at 75 % capacity.


3. How analysts are likely to adjust their models

Model component Expected change
Revenue outlook +10 % U.S. domestic aluminum output → +~$80 M per year (assuming the Mt. Holly plant contributes ~ $800 M of annual revenue at 100 % capacity).
EBITDA margin Slight uplift (from ~ 12 % to ~ 13 %) as fixed overheads are spread over a larger volume.
Capital‑expenditure schedule Add $50 M in 2025‑2026; thereafter CapEx returns to historical level (~$10‑$15 M/yr for plant maintenance).
Free cash flow (FCF) Negative in 2025‑2026 (CapEx > operating cash), then positive from H2 2026 onward, delivering a net FCF lift of ~$30 M over 2026‑2029.
Net‑income guidance Incremental $2 M‑$3 M per year (2026‑2028) on top of the prior guidance; analysts may raise FY‑2026 earnings per share (EPS) forecasts by ~5‑7 % to reflect the restart.
Liquidity ratios Short‑term cash‑to‑debt ratio will dip modestly in 2025‑26 (due to the $50 M outflow) but improve thereafter as operating cash rises.

4. Bottom‑line take‑aways

  1. Short‑term cash‑flow hit: The $50 M investment will be a cash drain in 2025‑2026, reducing free cash flow and compressing liquidity ratios for those quarters.
  2. Long‑term cash‑flow upside: Once the plant reaches full capacity (June 30 2026), operating cash flow is expected to increase by roughly $12 M per year, more than offsetting the earlier outflow and delivering a net positive cash‑flow trend through 2029.
  3. Earnings uplift: The restart adds about $2 M‑$3 M of net income each year (post‑tax) after 2026, representing a 5‑7 % lift to Century’s EPS guidance for FY‑2026 and beyond.
  4. Strategic impact: By raising U.S. aluminum output by ~10 %, Century improves its market position, spreads fixed costs over a larger volume, and can capture a higher share of any domestic‑supply‑chain premium that may arise from the “232‑tariff” environment.

Conclusion: The $50 million capex will temporarily depress cash flow, but the production restart is projected to generate a net positive cash‑flow swing of roughly $30 million over the next 3‑4 years and add $4‑5 million of incremental net earnings annually once the plant is back at 100 % capacity. Analysts are therefore likely to upgrade Century Aluminum’s earnings forecasts and raise its free‑cash‑flow outlook for the 2026‑2029 period, while noting a short‑term liquidity drawdown in the 2025‑2026 window.