How will the $50 million capital investment and production restart affect Century Aluminum’s cash flow and earnings forecasts?
Answer
The $50 million capital outlay to restart the Mt. Holly, SC smelter will have a two‑phase impact on Century Aluminum’s (CENX) cash‑flow and earnings:
Phase | Timing | Cash‑flow effect | Earnings effect | Underlying drivers |
---|---|---|---|---|
1. Capital‑expenditure (CapEx) period – Q3 2025 to Q2 2026 | Immediate outflow of ~ $50 M (net of any tax‑credit or rebate) | Negative – cash is used to fund equipment, commissioning, and hiring. The plant is still running at ~75 % of its pre‑shutdown capacity, so operating cash generation is unchanged. | Negative – the $50 M is recorded as a non‑cash expense (depreciation) over the useful life of the assets (typically 5–7 years for smelter equipment). In the first year the full $50 M is expensed as a CapEx cash outflow; depreciation will only begin to hit the income statement later, so earnings are only modestly hit (≈ $0–$2 M of extra depreciation in 2025‑26). | • CapEx spend (cash) reduces free cash flow (FCF). • No immediate revenue uplift because the plant is still at 75 % capacity. |
2. Production‑restart (full‑capacity) phase – June 30 2026 onward | Plant moves from 75 % to 100 % of its historic output (the highest level since 2015). | Positive – higher operating cash flow from the additional 25 % of output, offsetting the earlier cash outflow. Assuming the plant’s historical net cash‑generation margin (operating cash flow ÷ revenue) is roughly 15 % (typical for a primary aluminum smelter), the extra 25 % of capacity adds ~ $12–$15 M of annual operating cash flow (see the “Cash‑flow projection” box below). | Positive – the restart adds roughly 10 % to U.S. domestic aluminum production, which translates into a comparable lift in sales volume. If the plant’s historic gross margin is ~ 12 % and the incremental 25 % capacity yields an additional $80–$100 M of revenue per year, the incremental EBIT would be about $10–$12 M annually (before depreciation). After adding depreciation (≈ $5–$7 M/yr on a 5‑year straight‑line schedule) the incremental net income is roughly $4–$5 M per year. | • Higher sales → higher gross profit. • Incremental SG&A is modest (mainly hiring & training costs, already accounted for in the $50 M CapEx). • Depreciation spreads the $50 M over 5–7 years, so the earnings impact is diluted over the same period. |
1. Cash‑flow projection (simplified)
Year | CapEx (cash) | Operating cash flow (Δ) | Net cash‑flow impact |
---|---|---|---|
2025 (Q3‑Q4) | –$12 M (≈ $50 M/4 quarters) | +$0 M (plant still at 75 %) | –$12 M |
2026 (Q1‑Q2) | –$13 M (remaining CapEx) | +$0 M (still ramping) | –$13 M |
2026 (Q3‑Q4) | $0 | +$12 M (25 % extra capacity) | +$12 M |
2027‑2029 | $0 | +$12 M each year | +$12 M / yr |
Net cash‑flow over the 2025‑2029 horizon improves by roughly $30 M relative to a “no‑restart” scenario, after the initial $50 M outlay is absorbed.
2. Earnings forecast impact
Year | Additional revenue (Δ) | Gross margin (12 %) | Incremental SG&A | Depreciation (straight‑line) | Incremental EBIT | Incremental Net Income* |
---|---|---|---|---|---|---|
2025 | $0 | $0 | $0 | $0 | $0 | $0 |
2026 (full‑capacity from Q3) | $80 M | $9.6 M | $1 M | $5 M | $3.6 M | $2.0 M |
2027‑2029 | $80 M each year | $9.6 M | $1 M | $5 M | $3.6 M | $2.0 M per year |
*Net‑income assumes a 30 % effective tax rate on incremental EBIT.
Result: Over the next three full‑year cycles (2026‑2028) Century Aluminum can expect ≈ $6 M‑$7 M of cumulative incremental net income versus a baseline that would have kept the plant at 75 % capacity.
3. How analysts are likely to adjust their models
Model component | Expected change |
---|---|
Revenue outlook | +10 % U.S. domestic aluminum output → +~$80 M per year (assuming the Mt. Holly plant contributes ~ $800 M of annual revenue at 100 % capacity). |
EBITDA margin | Slight uplift (from ~ 12 % to ~ 13 %) as fixed overheads are spread over a larger volume. |
Capital‑expenditure schedule | Add $50 M in 2025‑2026; thereafter CapEx returns to historical level (~$10‑$15 M/yr for plant maintenance). |
Free cash flow (FCF) | Negative in 2025‑2026 (CapEx > operating cash), then positive from H2 2026 onward, delivering a net FCF lift of ~$30 M over 2026‑2029. |
Net‑income guidance | Incremental $2 M‑$3 M per year (2026‑2028) on top of the prior guidance; analysts may raise FY‑2026 earnings per share (EPS) forecasts by ~5‑7 % to reflect the restart. |
Liquidity ratios | Short‑term cash‑to‑debt ratio will dip modestly in 2025‑26 (due to the $50 M outflow) but improve thereafter as operating cash rises. |
4. Bottom‑line take‑aways
- Short‑term cash‑flow hit: The $50 M investment will be a cash drain in 2025‑2026, reducing free cash flow and compressing liquidity ratios for those quarters.
- Long‑term cash‑flow upside: Once the plant reaches full capacity (June 30 2026), operating cash flow is expected to increase by roughly $12 M per year, more than offsetting the earlier outflow and delivering a net positive cash‑flow trend through 2029.
- Earnings uplift: The restart adds about $2 M‑$3 M of net income each year (post‑tax) after 2026, representing a 5‑7 % lift to Century’s EPS guidance for FY‑2026 and beyond.
- Strategic impact: By raising U.S. aluminum output by ~10 %, Century improves its market position, spreads fixed costs over a larger volume, and can capture a higher share of any domestic‑supply‑chain premium that may arise from the “232‑tariff” environment.
Conclusion: The $50 million capex will temporarily depress cash flow, but the production restart is projected to generate a net positive cash‑flow swing of roughly $30 million over the next 3‑4 years and add $4‑5 million of incremental net earnings annually once the plant is back at 100 % capacity. Analysts are therefore likely to upgrade Century Aluminum’s earnings forecasts and raise its free‑cash‑flow outlook for the 2026‑2029 period, while noting a short‑term liquidity drawdown in the 2025‑2026 window.